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Why would you trust an innovation if you couldn't trace the engineering history behind it?
About Dimension DesignNestled in the quaint Pocono Mountains of Pennsylvania, Dimension Design operates with the latest cutting edge technology that will assist you in taking your mechanical ideas from inception to reality.Dimension Design has been instrumental in many high profile projects over the past 30 years by taking a "hands on" approach coupled with personalized service. Working within the Ultra High Vacuum (UHV) surface science field, Dimension Design's assistance helped develop an Atomic Imaging Microscopy effort at a national laboratory that resulted in commercially available microscope system components.Dimension Design was intimately involved in the design and fabrication of engine components, instrument interfaces and engine monitoring techniques for a national engine research laboratory. Those techniques included on-line rheological measurements of friction and wear.Utilizing shuttle, pick and place and conveyor technologies, Dimension Design has assisted in the design and manufacturing of filling and packaging machines for the pharmaceutical and chemical industries. These cost effective machines were designed and built to integrate with existing lines for improved productivity and quality.Dimension Design has designed and manufactured, through our fully equipped CNC machine shop, many projects including reverse engineered replacement parts, component parts, sub and complete assemblies, science and research, chemical, packaging, surveillance, auto racing and industrial fields. These projects have always been performed with an understanding of the clients needs and prompt cost effective service. WHEN INNOVATION MATTERS...COUNT ON DIMENSION DESIGN
About Dimension Design
Nestled in the quaint Pocono Mountains of Pennsylvania, Dimension Design operates with the latest cutting edge technology that will assist you in taking your mechanical ideas from inception to reality.
Dimension Design has been instrumental in many high profile projects over the past 30 years by taking a "hands on" approach coupled with personalized service.
Working within the Ultra High Vacuum (UHV) surface science field, Dimension Design's assistance helped develop an Atomic Imaging Microscopy effort at a national laboratory that resulted in commercially available microscope system components.
Dimension Design was intimately involved in the design and fabrication of engine components, instrument interfaces and engine monitoring techniques for a national engine research laboratory. Those techniques included on-line rheological measurements of friction and wear.
Utilizing shuttle, pick and place and conveyor technologies, Dimension Design has assisted in the design and manufacturing of filling and packaging machines for the pharmaceutical and chemical industries. These cost effective machines were designed and built to integrate with existing lines for improved productivity and quality.
Dimension Design has designed and manufactured, through our fully equipped CNC machine shop, many projects including reverse engineered replacement parts, component parts, sub and complete assemblies, science and research, chemical, packaging, surveillance, auto racing and industrial fields. These projects have always been performed with an understanding of the clients needs and prompt cost effective service.
WHEN INNOVATION MATTERS...
COUNT ON DIMENSION DESIGN
Functional Invention PrototypesDimension Design can provide you with a complete working prototype, engineered to your specifications and delivered within your lead time and budgetary constraints. Our prototype development process is based upon years of experience successfully developing engineered prototypes for clients ranging from sole proprietorships to multi- billion dollar conglomerates. Since we are a privately owned independent company, we can pattern our processes to meet your interests by representing and acting as an extension of your company. Dimension Design's engineering based approach limits revisions by maximizing our understanding of our clients needs during the initial prototype engineering meeting. We start projects in the design stage by constructing computer aided 3D models of your prototype. Once a working model has been accepted, we then document that model with itemized component part dimensioned prints as well as assembly prints, assembly order instructions and any other information required by our clients. We design utilizing easily available production parts and materials wherever possible. Dimension Design offers rapid prototyping of models. This service can be a cost effective way of inspecting a tangible item before the initial machined item is produced. All machining required is performed in our modern fully staffed machine shop. Dimension Design maintains A strict adherence to secrecy agreements. Dimension Design offers collaboration services in conjunction with your staff. WHEN INNOVATION MATTERS...COUNT ON DIMENSION DESIGN
Functional Invention Prototypes
Dimension Design can provide you with a complete working prototype, engineered to your specifications and delivered within your lead time and budgetary constraints.
Our prototype development process is based upon years of experience successfully developing engineered prototypes for clients ranging from sole proprietorships to multi- billion dollar conglomerates. Since we are a privately owned independent company, we can pattern our processes to meet your interests by representing and acting as an extension of your company.
Dimension Design's engineering based approach limits revisions by maximizing our understanding of our clients needs during the initial prototype engineering meeting. We start projects in the design stage by constructing computer aided 3D models of your prototype. Once a working model has been accepted, we then document that model with itemized component part dimensioned prints as well as assembly prints, assembly order instructions and any other information required by our clients.
Custom Machinery for IndustryDimension Design has designed and manufactured many high production machines and production lines by incorporating user friendly mechanical technology and easy to operate and maintain systems. At the inception of a project, Dimension Design studies the needs and expectations of our clients by conferring with their engineering staff, management and production workers to best design an efficient working machine/line/system. Scheduled updates pertaining to the development of a project are released as required and presented to our clients.Projects are expedited daily at Dimension Design. Testing and training can be performed at our facility based on the project completion level and needs of the client. Dimension Design has designed and built PLC based machinery for many industries including Pharmaceutical, Medical, Research, Packaging, Bottling,Transportation, Surveillance, Energy, Automotive and Military. These machines/lines/systems have included mechanical, pneumatic, hydraulic, electric and cam operated components that have performed pick and place, shuttle, trolley, rotate, stamp, label, bag, seal, fill (liquid and powder), machine, assemble, and box. When required, Dimension Design will supply test fixtures or machine sub assemblies to prove a theory before the expense of building a complete system is incurred. Dimension Design offers on site installation and training of machinery/lines/systems. Dimension Design will upgrade, alter or add to an existing line as well as consult on current and or possible operations. We design utilizing easily available production parts and materials wherever possible. PRODUCTION AND PROFIT FOR YOUR COMPANY MATTERS...COUNT ON DIMENSION DESIGN
Custom Machinery for Industry
Dimension Design has designed and manufactured many high production machines and production lines by incorporating user friendly mechanical technology and easy to operate and maintain systems.
At the inception of a project, Dimension Design studies the needs and expectations of our clients by conferring with their engineering staff, management and production workers to best design an efficient working machine/line/system.
Dimension Design has designed and built PLC based machinery for many industries including Pharmaceutical, Medical, Research, Packaging, Bottling,Transportation, Surveillance, Energy, Automotive and Military.
These machines/lines/systems have included mechanical, pneumatic, hydraulic, electric and cam operated components that have performed pick and place, shuttle, trolley, rotate, stamp, label, bag, seal, fill (liquid and powder), machine, assemble, and box.
PRODUCTION AND PROFIT FOR YOUR COMPANY MATTERS...
Home Business Based MachineryDimension Design manufactures custom engineered machinery for the home based business. A large percentage of successful company's have started in garages and basements with an idea and a dream. Dimension Design shares this dream and we understand what home based business owners face during their climb to success. Modular construction is the key to cost savings and simplicity for the home based machine and or production line. Dimension Design can engineer a system that starts with one operation and adds stations as the client requires. For example: A home based business sells pickles. Problem: Manually filling jars with pickles and brine takes too long and is labor intensive. Solution: A filling station is designed and manufactured by Dimension Design that loads the desired amount of pickles and brine utilizing a simple shoot and filling tube with a float and pinch valve that controls volume. Results: Productivity increases by 60%. Modular additions: A turn table for increased bottle line loading, conveyor or chain drive for bottle movement, automated pickle loading from a vibratory tray, pumping station for brine, capping, sealing and sterilization station, labeler and automated boxing. Results: Productivity increases by 400% This line would be designed to work as a whole entity or without specific stations. Stations could be added as the home business grows and requires additional production. Whether you require bagging, liquid or powder filling, labeling, assembly or machining processes for your home based business...... WHEN INNOVATION MATTERS...COUNT ON DIMENSION DESIGN
Home Business Based Machinery
Dimension Design manufactures custom engineered machinery for the home based business.
A large percentage of successful company's have started in garages and basements with an idea and a dream. Dimension Design shares this dream and we understand what home based business owners face during their climb to success.
Modular construction is the key to cost savings and simplicity for the home based machine and
or production line. Dimension Design can engineer a system that starts with one operation and
adds stations as the client requires.
For example: A home based business sells pickles.
Problem: Manually filling jars with pickles and brine takes too long and is labor intensive.
Solution: A filling station is designed and manufactured by Dimension Design that loads the desired amount of pickles and brine utilizing a simple shoot and filling tube with a float and pinch valve that controls volume.
Results: Productivity increases by 60%.
Modular additions: A turn table for increased bottle line loading, conveyor or chain drive for bottle movement, automated pickle loading from a vibratory tray, pumping station for brine, capping, sealing and sterilization station, labeler and automated boxing.
Results: Productivity increases by 400%
Whether you require bagging, liquid or powder filling, labeling, assembly or machining processes for your home based business......
Racing Component PartsDimension Design will engineer custom component parts for your racing vehicle. With well over 30 years racing experience based on oval, road and street circuits, Dimension Design engineers can innovate component parts that could be the edge that lands you in victory lane. Utilizing cutting edge designs and materials, we understand the importance of weight and durability when designing racing component parts. Our innovative front hub assemblies being used on Micro Sprints, 3/4 Midgets and full Midgets have enabled these cars to brake later entering the turn that has resulted in increased speed and decreased lap times. These component parts where designed to reduce rotating weight with increased structural integrity utilizing materials such as aircraft grade titanium and aluminum. We have developed and race tested our new titanium adjustable steering rack at the recent Atlantic City indoor races. Our steering proved very successful being the unit in the winning car. This unit weighs in at 40% lighter than our competition and has an easy to adjust gear backlash feature. Dimension Design is in the process of engineering many new products for racing including a new design carbon fiber drive shaft system, carbon fiber steering rod system, independent suspension parts, rear suspension parts, light weight bracketry and more. Contact us with your ideas and we will alter an existing design or engineer a new one that could land you in victory lane.WHEN INNOVATION MATTERS...COUNT ON DIMENSION DESIGN
Racing Component Parts
Dimension Design will engineer custom component parts for your racing vehicle.
With well over 30 years racing experience based on oval, road and street circuits, Dimension Design engineers can innovate component parts that could be the edge that lands you in victory lane.
Utilizing cutting edge designs and materials, we understand the importance of weight and durability when designing racing component parts.
Our innovative front hub assemblies being used on Micro Sprints, 3/4 Midgets and full Midgets have enabled these cars to brake later entering the turn that has resulted in increased speed and decreased lap times.
These component parts where designed to reduce rotating weight with increased structural integrity utilizing materials such as aircraft grade titanium and aluminum.
We have developed and race tested our new titanium adjustable steering rack at the recent Atlantic City indoor races. Our steering proved very successful being the unit in the winning car. This unit weighs in at 40% lighter than our competition and has an easy to adjust gear backlash feature.
Dimension Design is in the process of engineering many new products for racing including a new design carbon fiber drive shaft system, carbon fiber steering rod system, independent suspension parts, rear suspension parts, light weight bracketry and more.
Contact us with your ideas and we will alter an existing design or engineer a new one that could land you in victory lane.
Machining CapabilitiesDimension Design provides manufacturing services through our fully equipped 8,000 sq. ft machine shop. Our services include CNC machining through our milling and lathe departments as well as conventional milling, turning and surface grinding. CNC programming can be accomplished by Manual Data Input (MDI) or direct tool path via CAD CAM. Existing component parts can be precision replicated utilizing our probing accessories. We provide welding, heat treating, plating and other manufacturing services through our strong network of suppliers.Our Milling department utilizes HAAS and FADAL machining center technology: Travel Capabilities Maximum RPM 4th Axis
Machining Capabilities
Dimension Design provides manufacturing services through our fully equipped 8,000 sq. ft machine shop. Our services include CNC machining through our milling and lathe departments as well as conventional milling, turning and surface grinding.
CNC programming can be accomplished by Manual Data Input (MDI) or direct tool path via CAD CAM. Existing component parts can be precision replicated utilizing our probing accessories.
We provide welding, heat treating, plating and other manufacturing services through our strong network of suppliers.
Our Milling department utilizes HAAS and FADAL machining center technology:
Travel Capabilities Maximum RPM 4th Axis
HAAS TM-2 (X)40" (Y)16" (Z)20" 4,000 YES
HAAS VF-2 S.S. (X)30" (Y)20" (Z)20" 10,000 YES
HAAS VF-3 S.S. (X)40" (Y)20" (Z)25" 12,000 YES
HAAS VF-5 (X)50" (Y)26" (Z)25" 7,500 YES
FADAL 40/20 (X)40" (Y)20" (Z)20" 0,000 NO
Our Turning department utilizes Daewoo and HAAS turning center technology:
Chuck Size Center to Center Bar Feeder
Daewoo Puma 10 10" 30" NO
HAAS SL-20 8" 30" YES
Our conventional machining department includes:
Two [2] - J2 Bridgeports 48" Tables
One [1] - Victor 20 Lathe 3' Through HeadBarCapacity
One [1] - Boyer Shultz 6 x 12 Surface Grinder
Two [2] - Do-all automatic feed Horizontal Cut Off Saws
We are fully equipped with support machinery and tools including Arbor presses, drill presses, sanders, grinders, glass beaders and tumblers.
Quality is maintained by our adherence to a strict inspection program and fully equipped inspection department.
Most importantly, we are competitive in pricing and pride ourselves with on time deliveries.
Convenient Cost Saving Assembly ServicesDimension Design offers convenient cost saving assembly services for your product. As a complete manufacturing company we can minimize your investment in time and resources by managing your product from inception to market. This includes partial or complete assembly services performed by our staff based on established or determined assembly guidelines pertaining to your product. Our assembly staff adheres to established guidelines with a stringent attention to detail, fit and finish. We offer final inspection and testing services with required documentation. Dimension Design can represent your company and product as a authorized repair station. Serialization by sequential numbering or bar code is available by mechanical engraving, laser engraving or tagging. Complete packaging services are available including, but not limited to, vacuum, sealing, pouching, capping and boxing. We offer warehouse and distribution services.MAXIMISE YOUR PROFITS....COUNT ON DIMENSION DESIGN
Convenient Cost Saving Assembly Services
Dimension Design offers convenient cost saving assembly services for your product. As a complete manufacturing company we can minimize your investment in time and resources by managing your product from inception to market.
This includes partial or complete assembly services performed by our staff based on established or determined assembly guidelines pertaining to your product.
MAXIMISE YOUR PROFITS....
Photo Gallery
Press Releases
Article #1:
Dimension Design unveils new innovative product line.
BACK
Dimension Design LLC, a company founded by third generation racing enthusiast Gary Mondschein, has announced the release to market of innovative component parts for Micro Sprints, three quarter midgets and full midgets. With a concern for safety , the design team at Dimension Design evaluated, designed and tested these component parts for the paved tracks where the decreased lap times resulted in increased forces. A balance of structural integrity and minimal weight was achieved by utilizing the latest materials such as domestically manufactured aircraft grade titanium, aluminum and carbon fiber.
A proprietary design for a lightweight rotor mounting system, that eliminated the need for the standard rotor hat greatly decreased the rotating weight for the TQ's utilizing 13 wheels. This combined with the spindles and studs, manufactured from a shock resistant grade of Titanium, coupled with the scalloped hubs and rotors increased performance by decreasing rotating weight 40% over the previous standard components.
Scrub radius placement was easily achieved with new design wheel centers completing the overall package that resulted in increased cornering efficiency. Rear hub designs for 13 wheels, splined or clamped, utilize the same rotor mounting technology as the front assemblies. Splined rear hubs drive the wheel with titanium studs as lightweight backing plates serve as retainers. Clamp hubs eliminate the need for prying by including a jacking screw tapped hole which enables user friendly hub placement.
Dimension Design has met the need for durability and increased braking power required for indoor racing for cars utilizing 10 wheels. Recently tested and proved superior at indoor events including Providence, Rhode Island and Fort Wayne, Indiana, these 10 component parts maintained complete integrity under the typical indoor racing conditions. The 10 spindle/hub/rotor assembly uses the same spindle and hub (including Timken tapered bearings) as the 13 assembly. Brakeman calipers, neatly mounted deep within the wheel coupled with an innovative design rotor offers greatly increased braking power and heat distribution. Added benefit to this package is the ability to switch to 13 wheels without any changes or modifications.
Dimension Design's engineering staff is currently designing and testing other high quality component parts and assemblies for market based on request from racers who demand the latest in technology and performance.
When innovation matters, count on Dimension Design.
Dimension Design, LLC (570) 992 4473
PO Box 220 www.dimensiondesignllc.com
Brodheadsville, PA 18322
Dimension Design LLC
P.O Box 220
Tel: + 1 570 992 4473
Fax: +1 570 992 4476
Email:
sales_dimensiondesignllc.com
tech_dimensiondesignllc.com
2010 All Rights Reserved, Dimension Design LLC.com P.O Box 220, Brodheadsville, PA 18322 Tel: + 1 570 992 4473
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